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BD Concept
Introduction
As an innovative response to the European EURO 7 regulation, the BD Concept is our state-of-the-art brake disc cladding solution. It aims at minimizing environmental impact due to brake disc fine dust emissions, paving the way for greener and more sustainable automoviles. With a special focus on productivity and efficiency, this machine concept is tailor-made for brake disc processing, showcasing both specialized design and advanced functionality.
- Incorporates a new operation to the brake disc production process, highlighting our commitment with new technologies.
- Offers high-production capabilities with expertise.
- Features a patented automatic powder coating filling system.
- Benefits from our solid 10-year accumulated experience in powder coating processes.
- Enhanced real-time monitoring systems for cladding operations, ensuring quality and reliability.
- Prioritizes exceptional productivity with up to 90% laser ON time.
- Equipped with an automatic powder feeder suitable for non-stop production.
- Intermediate cleaning station between processing.
- Independent units for processing different powder types.
- Laser Cladding Head: Efficient, modular, versatile and suitable focused on high volume production.
- Advanced In-Situ Monitoring for Cladding Operations, including multisensor measurements controls.
- Powder flow rate: up to 200 g/min.
- Power of laser: Up to 22 kW.
- Laser beam diameter: 1.5-3.5 mm.
Powder Containment & Process Protection
Sealed and controlled cladding environment. Full containment and evacuation of powder within the machine, ensuring clean production and process stability.
- Sealed process environment
- Integrated dust extraction
- Clean parts after processing
- Extended machine lifetime
- Integrated monitoring system
BD Concept Machine
Optimized for high-performance brake disc cladding. Built around the cladding process for maximum productivity and consistent coating quality.
4 integrated stations:
- Loading & Unloading
- Surface Inspection
- High-Speed Cladding
- Final Cleaning
Powder Management System
Continuous and controlled powder flow. Ensures stable delivery, process consistency and safe high-volume operation
- Central powder managing system
- High-volume hopper. Patented
- Powder feeder
- BD Concept working area. Patented
- Extraction system
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Adaptability
Designed for multiple brake disc geometries. The system adapts to different brake disc types and production requirements, from passenger cars to dedicated heavy-duty configurations.
- Passenger car and heavy-duty brake disc configurations
- Adjustable laser head positioning
- Multiple head angle configurations
- Flexible setup for different geometries
Monitoring & Traceability
Full control of the cladding process. Advanced monitoring and control systems ensure process stability, quality assurance and full traceability of every produced part.
- Real-time monitoring of key process parameters
- Powder flow, temperature and gas control
- Inline inspection and process validation
- Full traceability of production data
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Scalable Production
From low volume to mass production. The modular system architecture allows manufacturers to scale production according to demand without redesigning the entire line.
- Modular production concept
- Configurations for low, medium and high volume
- Easy expansion of production capacity
- Optimized investment and flexibility
Machine architecture
Cladding stations
High-speed laser cladding modules designed for consistent and high-quality coating.
Powder management system
Centralized powder supply system with integrated high-volume hopper for continuous operation.
Modular machine architecture
Scalable configuration for different production requirements
Laser system
Compatible with different laser sources, allowing flexible integration based on production requirements.
Powder containment system
Sealed environment with integrated extraction to ensure clean and controlled operation
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1 Cladding stations
High-speed laser cladding modules designed for consistent and high-quality coating.
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2 Powder management system
Centralized powder supply system with integrated high-volume hopper for continuous operation.
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3 Modular machine architecture
Scalable configuration for different production requirements
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4 Laser system
Compatible with different laser sources, allowing flexible integration based on production requirements.
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5 Powder containment system
Sealed environment with integrated extraction to ensure clean and controlled operation
Turnkey Solutions for Brake Disc Production
From cladding to grinding and final handling, all processes are integrated into a single, optimized production system. From flexible passenger car applications to dedicated heavy-duty lines.
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