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LP-DED Solutions

Experts in LP-DED Applications

We provide turnkey Laser Powder Direct Energy Deposition (LP-DED) solutions, bridging the gap from lab-scale innovation to industrial production.
UNIQUE TECHNOLOGY

Accurate Deposition Geometry Prediction for Reliable LP-DED Results

Our technology’s core strength lies in the precise prediction of single-clad geometry (height, width, and overlap), enabling stable and defect-free processes without external control systems.

Accurate forecasting of individual layer height and width allows for rapid process parameter setup for coatings repairs, and new part builds, eliminating the need for closed-loop control.

Technology tested with more than 20 different materials

We specialize in projects that focus on these key characteristics, ensuring high-performance solutions tailored to industry needs.

High Technological Value & Quality

We focus on high-value components wherequality, performance, and innovative.

Medium Production Volumes for Added Value Parts

Our LP-DED solutions are optimized for medium production volumes, ensuring efficiency and reliability.

Application-Based Solutions

We offer turnkey LP-DED solutions, covering process engineering, full integration, and ongoing support.

360-degree approach

We deliver complete, turnkey machines designed to meet the strategic and technical demands of LP-DED applications.

360-degree approach
01

Process

02

Materials

03

Software

04

Monitoring

01. Process

High-Performance Powder Management

Reliable and efficient powder handling for continuous, high-quality LP-DED production.

Our custom laser heads, nozzles, and continuous powder supply system ensure 24/7 production, optimized powder usage, and contamination-free material transport for seamless operations.

INFINITY Funnel

INFINITY Funnel

Our innovative solution for refiling the power feeder without the interruption of the powder feeding system.

PATENTED

Splitter

Splitter

From 1 line of powder to 4, 6 or 7 lines (tubes).

PATENTED

Splitter

Telescopic tube

Optic path. Used for high production and temperature. 24 hours of continuous production non-stop.

PATENTED

Nozzle body

Nozzle body

Adequate powder distribution for better homogeneity. 24 hours of continuous production non-stop.

PATENTED

Nozzle

Nozzle

Different options available. Interchangeable with each other depending on the application.24 hours of continuous production non-stop.

PATENTED

02. Materials

Tailored Powder Selection & Development

Customized materials for optimized LP-DED applications.

We select, develop, and test high-performance powders, ensuring safe, repeatable production and contamination-free processing through rigorous material characterization in our dedicated laboratories.

Stainless Steel

  • AISI 316l
  • 17-4PH
  • AISI 430L
  • AISI 420S
  • Ferro 742

Maraging steel

  • Corrax
  • M300

Cobal bas

  • Stellite 6
  • Stellite 21

Nikel base

  • Inconel 625
  • Inconel 718
  • Haynes 282

Tool steel

  • Dievar
  • AISI H13
  • AISI 4140

Bimaterials

  • AISI 316L+Tungsten Carbides
  • AISI 430L+Titanium Carbides
  • AISI 316L+Titanium Carbides FeCr

Other materials

  • SSAB TS1
  • SSAB TS2
  • Fe-7336
  • Other powder under NDA
03. Software

Azala: Smart & User-Friendly

Intuitive software for optimized LP-DED process control.

Azala simplifies complex laser processes, reducing errors while enabling multi-mode operation, making advanced manufacturing and repairs accessible with minimal training.

04. Monitoring

Integrated Process Control & Assurance

Seamless LP-DED operations through real-time monitoring and management.

We ensure process stability, reliability and quality with advanced in-situ monitoring and production management, guaranteeing a comprehensive and controlled manufacturing process.

Monitoring

Take a look at some of the applications we’ve developed:

Brake Discs

Forged Die

Turbine Blade

Wind power main shaft

Rolling Mill Roll

Railways Axle

Axles

Helicoidal Gear

Hot Stamping Die

Rotor Shaft

Gearbox Bearing Housing

Impeller

Cooler Valve Seat

Conical Pinion

Aerospace Frame Structure

Blisk blades repair

Collaborations

We collaborate with leading universities and institutions to develop and explore new technologies, driving innovation and optimizing our advanced manufacturing solutions.

Penn State Univerty-Gear Research Institute (GRI).

Penn State Univerty-Gear Research Institute (GRI).

How Can We Help You ?

Get in touch with us.

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